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Automotive Turbocharger & Intercooler Hose Solutions

Optimized adhesion. High continuous temperature resistance. Easy processing.

Fabricate turbocharger and intercooler hoses that meet challenging temperature and oil-resistance requirements. Optimize adhesion and simplify processing with Silastic silicone rubber.


Meet challenging temperature and oil-resistance requirements for turbocharger and intercooler hoses

Fabricate turbocharger hoses, intercooler hoses, and hose liners that:  

  • Maintain their flexibility at continuous high temperatures above 200ºC (392ºF) -- temperatures that would defeat organic rubber materials
  • Withstand increased pressure
  • Provide a durable barrier to aggressive engine oils and combustion byproducts

The secret is a set of proven Silastic® Brand silicone high-consistency rubber (HCR) and fluorosilicone rubber (FSR) elastomers designed specifically for turbocharger hose and liner applications.

  • FSR liner with exceptional high-temperature capabilities
  • Patented technology that optimizes adhesion between the silicone and FSR layers

 

Learn more about advances in silicone technology for turbocharger hose liners.

Simplify processing

Silastic FSR elastomers are easier to process than fluorocarbon materials. They can be calendered, extruded, or co-extruded. You may even be able to achieve thinner thicknesses in some cases.

Meet stringent emission reduction requirements

Give your turbocharger hoses the high-temperature capabilities, chemical resistance, and impermeability to oil and combustion by-products needed to meet increasingly stringent emission standards for cars, light- and heavy-duty trucks, buses, and diesel engines, including:

  • EPA Tier 2
  • CARB
  • Euro 4
  • Euro 5

Improve performance and reduce emissions


 

Enable your turbocharger hoses to:

  • Resist pressure.
  • Form an impermeable barrier to oils and combustion by-products.
 
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  • Stand up to continuous high temperatures.
 
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  • Achieve vibration resistance without fatigue failure.
  • Stop the transfer of noise and vibration between steel parts.
 
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Start with the right elastomer

For turbocharger hoses, hose liners, and intercooler hoses,  we recommend a compound or compounds that include high consistency rubber (HCR) and fluorosilicone rubber (FSR) elastomers (if necessary) with a hardness of 55 to 70 Shore A, either extrusion-grade or calender-grade, pigmented, and formulated to meet industry performance criteria.

Take advantage of our compounding expertise

We can custom compound a set of proven silicone elastomers to help you achieve the best processing efficiency and performance value.

Learn about your custom compounding and technical support options.

Tell us what you need.

Ask an expert which silicone elastomers are right for your turbocharger hose or intercooler hose or hose liner application.

How can we help you today?

Let us custom compound a set of silicone elastomers to meet your exact requirements.

Request a Custom Compound

Discuss  your turbocharger hose and hose liner challenges with a Dow Corning expert.

Contact Us

Technical papers

Learn about related automotive solutions



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